250I6 rebuild

Discussion in 'General Maverick/Comet' started by doncomfort, Dec 7, 2013.

  1. Craig Selvey

    Craig Selvey Indiana State Rep - MCCI

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    That doesn't look like a factory Maverick horn.
     
  2. 71gold

    71gold Frank Cooper Supporting Member

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    now that "everyone" has seen it...get some more...blue...paint...:yup:
     
  3. doncomfort

    doncomfort MCCI Membership Director

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    Craig, that's what I thought, but the 76 has one exactly the same. What are the odds thatnI end up with another maverick that has the same "incorrect" horn as me? Im ok with it. I did look through some old pics and found one with the original horn, it was different at one point. That is the Bonneville horn like I thought.

    Frank, youre funny! The best I can do is photoshop the pic so it looks blue and leave it black. Then noone will know for sure.
     
  4. doncomfort

    doncomfort MCCI Membership Director

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    Started the next phase of this project, control arm bushings and spring perches. I got everything removed from the left side today. I can't get the old stuff off the control arm. I could grind off the bolts for the perches but I would still need someone to get the shaft out of the control arm, so I'm leaving it all and taking it to a shop.

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  5. Dave B

    Dave B I like Mavericks!

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    Wow, you got the spring out?? Seems to be a common problem for people over the years..were you surprised at how long it was, when you removed the compressor?
     
  6. 71gold

    71gold Frank Cooper Supporting Member

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    "For me, perfectionism is a curse. Things rarely go as I plan and I end up setteling. Not this time."

    ...:rolleyes:...
     
  7. doncomfort

    doncomfort MCCI Membership Director

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    Dave, it's still in the compressor. Im not sure I want to take it out. My plan was to cut a half coil out, but I don't think I have what I need to do that. I may just put it back, once the new hardware is installed on the control arm. If I do decide to cut, I will take it out.
     
  8. doncomfort

    doncomfort MCCI Membership Director

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    For Frank, it's blue! :D

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  9. 71gold

    71gold Frank Cooper Supporting Member

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    ...:thumbs2:...:Handshake...
     
  10. doncomfort

    doncomfort MCCI Membership Director

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    Dropped the left control arm off at a local shop to have the old bushings removed. I will pick it up tomorrow. Wont have time to work on it again until Sunday.
     
  11. doncomfort

    doncomfort MCCI Membership Director

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    Made good progress with the upper control arms and springs. Picked up the left side from the shop and put the new shaft in. It is a tricky process, but done correctly, it isn't that bad. Got it lubed up real good and installed along with the new spring perch. Then I proceeded to cut my coil spring. I researched it as much as I could stand. I was never able to get a definitive answer as to how much to cut. Looking up part numbers for springs, Ford used several different springs for all the different variations. For example a 74 with a 250 and ac used a different spring than the same car without ac. Factor in 4 engine sizes, ac, non ac, big bumper and small bumper, you have a lot of different springs out there. I was going to cut a half coil out but didnt think it would lower the car all that much. After looking at some profile pics of my car, I felt like 3" would be just fine. So I cut nearly a full coil out. After reassembly that side of the car sat less than 3/4" lower than the other. I stood on the bumper support and the cut side definatly sinks lower than the other. Under load, there was a 1 1/2 gap between the coils. With one coils almost removed I assumed it would drop about that distance. I think it is going to drop lower than that. I have 4 more springs in the yard if I need to do it again. Next I took the right side apart, it went much quicker since I knew what I was doing. I was even able to get the old shaft out. Problem was, one side of the control arm is stripped out and I will need to harvest one from my parts car. Hopefully the first one I pull is good. Here are pics of the work.

    Control arm back in place with the new spring perch.

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    Cut spring. Notice the straightened area of the spring that was removed. The spring didn't sit right in the perch and had to be shifted over. The spring is about a half inch away from the tab on the perch.

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    About to take the pressure off the compressor.

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  12. doncomfort

    doncomfort MCCI Membership Director

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    Here is a pic of the space between the end of the cut spring and the tab on the perch.
     

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  13. kboldin

    kboldin Alain De Cadenet Has My Job!

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    So how much was the overall drop? Do you think that gap matters? I wouldn't think so but thought I'd ask. I can't recall any time I've seen a spring rotate.
     
  14. doncomfort

    doncomfort MCCI Membership Director

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    Im not sure how low it will go Kevin. Im guessing at least 3", but thats a guess. Ive been thinkibg about what to do if it goes too low, Im gonna drop the rear a little, lol. As for the gap, I think its fine, Im not worried. Just surprised that after all I read on cutting springs, I didnt see any mention about the spring not sitting in the perch right. I had it in the right place at first but the spring clearly sat crooked, so I used a flat bar and pushed it over before I set the weight back on it. Im anxious to get the motor back in to see the final result. I have 2 more sets of springs if its too aweful.
     
  15. mavgrab302

    mavgrab302 MCCI Florida State Rep

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    Don, I have a space in one of my springs too... I installed them 4 years ago and have been driving it three years, no issues as far as I can see... I didn't even notice it until last year when I put new brake pads on...lol...
     

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