Exaust manifold bolts rusted and rounded

Discussion in 'Technical' started by Halebopp, Apr 22, 2008.

  1. Wantamav

    Wantamav Located in Macomb Mi.

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    Location:
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    '71 2 door
    I rescently started down the same path with my '71. Manifold was leaking at the head & I couldn't stand the old farm truck sound that resulted. I used ford brand rust penatrant (the best made in my experience) and soaked 'em good for a couple days in a row. I managed to get every bolt out except one! :mad: My best option was a metric 6pt impact socket (fit very tightly) and a gentle hand on a really long breaker bar. I would not waste my time heating unless you have oxy/acy setup as most of the bolts thread into a meaty part of the head. Once I'd broken the head off of the frozen bolt, the manifold fell out of the way. I tried to reweld the head of the bolt back on the stub three times & broke it off three more times. Each time i broke the bolt off it was that much closer to the head. Eventually it was time to take the head off and drill / helicoil. :( Once I had the head off I realized how much attention the valve train needed... What started out as a quick e manifold gasket replacement has turned into:

    Valve job (new valves, ground seats, new guides, retainers & seals)
    Resurface Head
    Resurface e manifold. gasket had blown due to a rusty pitted surface.
    New gaskets
    Repaint valve cover...
    & Countless new fasteners

    Should be back to healthy this weekend.

    Moral of the story, be very careful with e manifold bolts! :oops:
     
  2. Halebopp

    Halebopp Member

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    Yeah all that heating cooling rusting etc has to make them very brittle it seems.
     
  3. Dan Starnes

    Dan Starnes Original owner

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    Oh,, and proper amounts of cussing are advised.:yup:
    Dan
     
  4. Bob Wiken

    Bob Wiken Chronologically Gifted

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    I must have been very lucky. When I topook mine apart, all the bolts just came out with no problems at all. Good luck to you
     

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